Description
Introduction
Ever-power’s industrial bevel gears are meticulously crafted from high-grade materials such as 20CrMnTi, 20CrMnMo, and 42CrMo, ensuring maximum durability and performance in demanding applications. These gears are specifically designed for use in reducers, oil machinery, construction machinery, trucks, and agricultural machinery.
One of the significant advantages of our bevel gears is their hardened tooth surface, which provides excellent wear resistance and longevity. Our manufacturing process incorporates advanced CNC machining techniques, guaranteeing precision and reliability. With customization available based on customer samples or drawings, our gears meet the specific requirements of various industrial applications.
Product Specification
| Application: | Machinery, Marine, Agricultural Machinery, Oil Machinery |
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Grinding Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | 20crmnti |
| Gear shaft model | Customized gear accoding to customers sample or drawing |
| Processing machine | CNC machine |
| Material | 20CrMnTi/ 20CrMnMo/ 42CrMo/ 45#steel/ 40Cr/ 20CrNi2MoA |
| Heat treattment | Carburizing and quenching/ Tempering/ Nitriding/ Carbonitriding/ Induction hardening |
| Hardness | 58-62HRC |
| Quality standard | GB/ DIN/ JIS/ AGMA |
| Accuracy class | 5-8 class |
| Shipping | Sea shipping/ Air shipping/ Express |
| Delivery time | 30days |
Industrial Bevel Gears: Features and Applications
Industrial bevel gears are precision components designed for efficient power transmission in various applications such as reducers, oil machines, construction machinery, trucks, and agricultural machinery. Manufactured from high-quality materials like 20CrMnTi, 20CrMnMo, and 42CrMo, these gears offer superior hardness and durability, with hardened tooth surfaces ensuring long-lasting performance. Their customizable designs accommodate specific gear models and dimensions, making them suitable for both industrial and marine applications. The grinding manufacturing method guarantees high precision, making industrial bevel gears an essential part of robust mechanical systems.
Manufacturing Process of Industrial Bevel Gears
Common Issues and Solutions for Industrial Bevel Gears
| Issue | Solution |
| Inadequate hardness leading to wear | Ensure proper heat treatment processes such as carburizing and quenching are applied to achieve 58-62HRC hardness. |
| Misalignment during installation | Utilize precise CNC machining for customized gear shafts according to customer specifications to prevent misalignment. |
| Insufficient load capacity | Choose appropriate materials like 20CrMnTi or 42CrMo and ensure the design meets the required specifications for the application. |
| Noise during operation | Regularly inspect and maintain gears, ensuring proper lubrication is used to minimize friction and noise. |
| Difficulty obtaining replacement parts | Maintain a reliable inventory of spare parts and establish a quick response system for after-sales service, including express shipping of necessary components. |
Choose Ever-power Bevel Gears
Ever-power is a leading manufacturer in the gear industry, showcasing exceptional strength and expertise in producing high-quality bevel gears. With over a decade of experience, we have established a solid reputation for delivering reliable and efficient gear solutions tailored to meet the diverse needs of various industries.
Our bevel gears are customizable based on specific requirements, ensuring that we meet individual project needs effectively. We utilize advanced CNC machinery to ensure precision and quality in every gear produced.
We pride ourselves on providing comprehensive services, from manufacturing to delivery. Our efficient production process is supported by state-of-the-art equipment and a skilled team dedicated to quality control. Our commitment to customer satisfaction means we offer prompt after-sales service and support, ensuring our clients receive the best possible experience.
