Plastic Bevel Gears

Plastic Bevel Gears

Plastic Bevel Gears

nThis type of gear has a conical shape with straight or spiral-cut teeth. Plastic bevel gears transfer motion between two axles that are intersecting, changing the rotation axis. These types of gear are mostly utilized in power tools and automotive applications. On all designs, the spiral cut version can be smoother and less noisy than other designs.nnThe positive characteristics of plastic bevel gear include being lightweight, non-rusting, quiet, injection molding enabling low cost and large production, and able to operate without lubrication by mating with metal gears. On the other hand, low strength, tendency to hold heat, large dimensional change including backlash compared to metal, etc., are some of the points requiring caution. The degree of dimensional changes that occur with plastic bevel gear depends on the ability to resist temperature change, moisture absorption rate, and chemical resistance.nnAs far as the applications of plastic bevel gear set, they are used in varying industries such as food production machines, consumer electronics, chemical, toy, and medical equipment industries.nnn

Plastic Bevel Gears Description

nDimension:Φ12nModule: M0.25nMaterial Type: Plastic, POM, Nylon…as the customer requirednRatios: 1:1, 2:1, 3:1, 4:1, 5:1nOperating temperature: -40°C to 80°Cn

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China Plastic Bevel Gears Plastic Bevel Gears

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Part non(Link) Pitchn(mod) No.nofnTeeth All dimensions in mm BrassnInsertnandnSetnScrew
OutsidenDia. PitchnDia. BorenDia.n”B” ‘CD’ Hubndia ‘C’ BossnLength ‘E’ ToothnWidth ‘F’ Lengthn’G’ Lengthn’H’
1:1 Ratio
GB05M016 0.5 16 8.7 8.0 3.0 10.5 7.0 6.0 2.0 8.0 8.0 No
GB1M016 1 16 17.6 16 5.0 18.4 12.0 8.0 4.7 13.6 13.6 No
GB1M016BS 1 16 17.6 16 5.0 18.4 16.0 8.0 4.7 13.6 13.6 Yes
2:1 Ratio
GB1M215030 1 15 16.8 15.0 5.0 26.4 12.2 10.6 6.6 17.0 17.0 No
30 31.1 30.0 8.0 20.9 18.0 9.1 6.6 14.8 16.2 No
GB1M215030BS 1 15 16.8 15.0 5.0 26.4 16.0 10.6 6.6 17.0 17.0 Yes
30 31.1 30.0 4.0 20.9 18.0 9.1 6.6 14.8 16.2 Yes
3:1 Ratio
GB1M315045 1 15 16.6 15.0 5.0 34.3 12.3 11.0 9.2 20.4 No
45 46.1 45.0 10.0 22.7 23.4 9.6 9.2 16.5 18.2 No
GB1M315045BS 1 15 16.6 15.0 5.0 34.3 16.0 11.0 9.2 20.4 Yes
45 46.1 45.0 6.0 22.7 23.4 9.6 9.2 16.5 18.2 Yes
4:1 Ratio
GB1M410040 1 10 12.0 10.0 4.0 30.1 7.8 9.3 8.2 17.7 No
40 40.8 40.0 10.0 20.1 23.4 10.8 8.2 15.7 17.0 No
GB1M410040BS 1 10 12.0 10.0 4.0 30.1 12.7 9.3 8.2 17.7 Yes
40 40.8 40.0 6.0 20.1 23.4 10.8 8.2 15.7 17.0 Yes
5:1 Ratio
GB1M512060 1 12 13.7 12.0 4.0 40.5 9.5 10.0 9.5 20.3 No
60 60.4 60 10.0 21.0 20.5 11.0 9.5 15.5 17.4 No
GB1M512060BS 1 12 13.7 12.0 4.0 40.5 14.3 10.0 9.5 20.3 Yes
60 60.4 60 6.0 21.0 20.5 11.0 9.5 15.5 17.4 Yes
GB1M512* 1 12 13.7 12.0 4.0 40.5 9.5 10.0 9.5 20.3 No
GB1M512BS* 1 12 13.7 12.0 4.0 40.5 14.3 10.0 9.5 20.3 Yes
*NB: These gears match with 60 tooth bevel gear only. Their geometry is not compatible with other gears.

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Plastic Bevel Gears Specification

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Plastic Bevel Gear

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Dimension Φ3mm- Φ120mm
Module M0.15, M0.2, M0.25-M0.8, M0.8<M<M1.0nM1.5<M<M2.0
Material Type POM, PA, PPA, PBT PEEK as Customized
Meshing Grade GB 6, ISO 6, JGMA 1, JIS 6, AGMA 13, DIN 6，DIN5
Application Medical, Industrial, Automotive, Military, Aircraft, Mechanical, Auto
Customized ODM/OEM
Sample Sample available
Modes of Packing Vacuum-packed with Plastic Tray
Modes of Delivery DHL & TNT & FedEx & UPS
Certificate ISO 9001: 2008/TS16949

nnPlastic Bevel Gears Featuresnn

n●The teeth on bevel gears can be straight, spiral, or hypoid. Straight bevel gear teeth have the same problem as straight spur gear teeth — as each tooth engages, it impacts the corresponding tooth all at once.nn●Just like with spur gears, the solution to this problem is to curve the gear teeth. These spiral teeth engage like helical teeth: the contact starts at one end of the gear and progressively spreads across the whole tooth.nn●Offers ODM & OEM services.nnPlastic Bevel Gears Advantagesnn1. Cost-Effective: Plastic bevel gears are generally more cost-effective compared to their metal counterparts. The production process for plastic gears is often less expensive, making them a more economical choice.nn2. Lightweight: Plastic bevel gears are lightweight, which is beneficial in applications where weight reduction is desired. Their low mass results in reduced inertia, allowing for smoother and more efficient operation.nn3. Corrosion Resistance: Unlike metal gears, plastic bevel gears are corrosion-resistant. This makes them suitable for use in environments where exposure to moisture, chemicals, or other corrosive substances is a concern.nn4. Low Noise and Vibration: Plastic gears tend to produce less noise and vibration compared to metal gears. The inherent dampening properties of plastic help reduce noise levels during gear operation, resulting in quieter machinery.nn5. Self-Lubricating: Many plastic materials used for bevel gears have self-lubricating properties. This eliminates or reduces the need for external lubrication, simplifying maintenance requirements and reducing the risk of lubricant contamination.nn6. Design Flexibility: Plastic bevel gears offer greater design flexibility compared to metal gears. Plastic materials can be molded into complex shapes, allowing for custom gear designs to meet specific application requirements.nnPlastic Bevel Gears ApplicationsnnAlthough the plastic bevel gear has to wear resistance and silence on the rotation, its strength is less than the steel gear; thus, it is suitable for the drive system of office automation types of equipment, the loader of electric goods, and toys.n

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Plastic Bevel Gears Supplier

nWe have all the plastic gear you need. We offer precision plastic spur gears, plastic gear racks, plastic miter & bevel gears, plastic worm gears & worms, plastic bevel gears, plastic gear, plastic pinions, and plastic gear racks.nnCall for assistance in finding the right gear or modifications for a standard catalog item or custom design; our engineers will offer the best solution for your application.nnPlastic Bevel Gears Suppliern

FAQ

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nn1. Q: Can you provide drawings and technical data?nA: Our professional technical department will design and provide drawings and technical data.nn2. Q: Have your products been exported?nA: Yes, they have been exported to the USA, Canada, Australia, Russia, Chile, Panama, Nicaragua, UAE, Saudi Arabia, Egypt, Sri Lanka, Nigeria, Iran, Vietnam, Indonesia, Singapore, Greece, Netherlands, Georgia, Romania, Ireland, India, Thailand, Pakistan, Philippines, Singapore, HK, Taiwan…nn3. Q: Can the customer requirement manufacture the products?nA: Yes, the specifications stated above are the standard ones. We can design and manufacture as required.nn4. Q: Visiting the factory is allowed or not?nA: Yes, we welcome customers visiting our factory. Our factory is located in Hangzhou city, Zhejiang province, China mainland.nn5. Q: Do you looking for an Agent?nnYes, we’re looking for an agent worldwide; please get in touch with us for further discussion.nn6. Q: How to solve the equipment trouble during use?nnA: Please email us about the problem with pictures, or a small video will be better; we will find the problem and solve it. We will send you a new free part in the warranty period if broken.nn

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Description

Introduction

The Plastic Bevel Gears from Ever-power are designed to provide reliable performance in various mechanical applications. Made from high-quality, durable plastic, these gears offer a lightweight solution that minimizes wear and tear while ensuring efficient power transmission.

These bevel gears are widely used in industries such as robotics, automotive, and machinery where precision and reliability are crucial. Their ability to operate smoothly under various conditions makes them ideal for both high-speed and low-speed applications.

One of the significant advantages of using Ever-power’s Plastic Bevel Gears is their resistance to corrosion and chemical damage, which extends the product’s lifespan. Additionally, their design helps reduce noise levels during operation, making them suitable for environments where sound is a concern. With easy installation and maintenance, these gears provide an effective and economical solution for your mechanical needs.

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Features and Applications of Plastic Bevel Gears

Plastic Bevel Gears are essential components in various mechanical systems, providing efficient power transmission at an angle. Made from lightweight, durable plastic, these gears offer excellent resistance to wear and corrosion, making them ideal for applications where weight reduction is crucial. Their design allows for smooth and quiet operation, which is beneficial in consumer electronics and automotive sectors. These gears are commonly used in gearboxes, robotics, and conveyor systems, enabling precise movement and reliable performance. The versatility of Plastic Bevel Gears ensures they meet the demands of both industrial and domestic applications, enhancing functionality and efficiency.

Production Process of Plastic Bevel Gears

The production of plastic bevel gears involves several key steps. First, high-quality plastic pellets are selected and dried. Next, the pellets are heated and injected into a mold to form the gear shape. Once cooled, the gears are ejected and undergo a finishing process, which includes trimming and smoothing edges. Finally, gears are inspected for quality and precision before packaging. This process ensures durability and performance in various applications.

Common Issues and Solutions for Plastic Bevel Gears

Issue Solution
Wear and Tear Regularly inspect gears and replace worn parts to maintain performance.
Noise During Operation Check for proper alignment and lubrication to reduce friction and noise.
Slippage Ensure proper fitting and use of compatible components to prevent slippage.
Cracking or Breaking Use gears within their specified load limits and consider using reinforced materials.
Temperature Sensitivity Monitor operating temperatures and select materials suited for high-temperature applications.

Choose Ever-power Bevel Gears

Ever-power is a leading manufacturer renowned for its high-quality mechanical power transmission components. With years of experience in the industry, the company has established a solid reputation for innovation and reliability, catering to a diverse range of sectors including automotive, industrial machinery, and robotics. Their commitment to excellence and customer satisfaction sets them apart in the competitive market.

Ever-power offers an extensive range of bevel gears, including precision-engineered plastic bevel gears designed for lightweight applications. These gears provide excellent performance, reducing friction and wear while ensuring smooth operation. Their versatility makes them ideal for various applications, from small machinery to complex robotic systems.

In addition to top-notch products, Ever-power prides itself on exceptional customer service. The company provides comprehensive support, including product customization, technical assistance, and timely delivery, ensuring that clients receive the best solutions tailored to their needs.

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