Product Description
Factory direct sales spiral bevel gear/Custom spiral bevel gear
Product Introduction:
Spiral bevel gears, ie spiral bevel gears, are commonly used for motion and power transfer between 2 intersecting axes. The teeth of the bevel gear are distributed on the surface of a cone whose tooth shape gradually decreases from the big end to the small end.
We manufacture: Spiral bevel gear, straight bevel gear ,spur gear ,ring gear ,worm gear ,helical gear ,special gear. Our company has a variety of imported high-precision processing equipment, advanced production technology ,improve the means of detection, a sound product quality management system, for customers cast first-class quality
Characteristics:
The spiral bevel gear has high transmission efficiency, stable transmission ratio, large arc overlap coefficient, high bearing capacity, smooth and smooth transmission, reliable operation, compact structure, energy saving, space saving, wear resistance, long service life and low noise.
Among various mechanical transmissions, the transmission efficiency of spiral bevel gears is the highest, which has great economic benefits for all kinds of transmissions, especially high-power transmissions; the transmission parts of transmission parts required for transmitting the same torque are the most space-saving, than belts, The space required for chain drive is small; the spiral bevel gear transmission ratio is permanently stable, and the gear ratio is stable. It is often the basic requirement for transmission performance in the transmission of various types of mechanical equipment; the spiral bevel gear works reliably and has a long service life.
About us
CITICHL Heavy Industries CO., LTD. The former was CITIC Heavy Machinery Co., Ltd. It was used be subsidiary of CITIC heavy machinery co., ltd. The company was founded in 1981 and finished joint stock reform in 2005, which is located in HangZhou city, capital city of 9 dynasties in ancient times.
With a garden-like industrial park and modern standard plant covering 80000 square meters, CHINAMFG possesses advanced equipments, technologies and detecting methods. After more than 30 years development, the company has developed into a collectivized 1 with product designing, manufacture, installation and technical services.
The products comprise all the equipments used in mining, ore dressing, hoisting, coal preparation, crushing and grinding, cement plant, metallurgic and steel rolling, environment protection, and also power generator, heavy-duty gear reducers and large-sized castings and forgings, etc.
After-sales service support:
After we signed the purchase contract and have a certain reputation guarantee, we will contact the professional group that responsible for ship bookings, commodity inspection, commercial invoices, packing list, insurance policy and so on, in order to provide you the perfect goods trading services, until the product you purchased properly to your hands.
We will send a professional and high levels installation engineer team at the same time the product properly to the destination, in order to supply you a full range of products installation services. For some typical problems, our rigorous installed engineers also will do some certain installation debugging training, etc /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | as Requirement |
| Gear Position: | External Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Stainless Steel |
| Customization: |
Available
| Customized Request |
|---|
How do you install a bevel gear system?
Installing a bevel gear system involves several steps to ensure proper alignment, smooth operation, and efficient power transmission. Here’s a detailed explanation of how to install a bevel gear system:
- Preparation: Before installing the bevel gear system, gather all the necessary tools and equipment. Ensure that you have the correct bevel gears, shafts, bearings, and any additional components required for your specific application. Familiarize yourself with the system’s design, specifications, and installation instructions provided by the gear manufacturer.
- Clean and Inspect: Thoroughly clean all the components of the bevel gear system, including the gears, shafts, and bearings. Inspect them for any signs of damage, wear, or defects. Replace any damaged or worn-out parts to ensure optimal performance and longevity.
- Shaft Alignment: Proper alignment of the shafts is crucial for the bevel gear system’s performance. Ensure that the shafts are aligned accurately, both angularly and axially, as specified by the manufacturer. Misalignment can lead to premature wear, increased noise, and reduced efficiency. Use precision measurement tools, such as dial indicators, to achieve the required alignment.
- Bearing Installation: Install the bearings on the shafts according to the manufacturer’s instructions. Ensure that the bearings are securely fitted and properly lubricated. Proper bearing installation helps support the shafts, reduces friction, and ensures smooth rotation of the gears.
- Gear Meshing: Carefully position the bevel gears on the shafts, ensuring proper meshing between the teeth. The gear teeth should engage smoothly and evenly without any binding or excessive clearance. Achieving the correct gear meshing is crucial for efficient power transmission and to prevent premature wear or damage to the gears.
- Housing Assembly: Assemble the housing or casing that encloses the bevel gear system. Ensure that all housing components are aligned and securely fastened. Follow the manufacturer’s instructions for proper housing assembly, including the use of gaskets or seals to prevent lubricant leakage and contamination.
- Lubrication: Proper lubrication is essential for the smooth operation and longevity of the bevel gear system. Apply the recommended lubricant to the gears, bearings, and other moving parts according to the manufacturer’s specifications. Ensure that the lubricant used is compatible with the gear material, operating conditions, and environmental factors.
- Testing and Adjustment: After the installation is complete, perform a thorough system check. Rotate the shafts manually or using a suitable drive mechanism to ensure smooth gear operation, proper alignment, and absence of abnormal noise or vibration. Make any necessary adjustments, such as gear backlash or meshing depth, as per the manufacturer’s guidelines and based on the specific application requirements.
It’s important to note that the installation process may vary depending on the specific bevel gear system and application. Always refer to the manufacturer’s instructions and guidelines for the particular gear system you are working with to ensure proper installation and optimal performance.
In summary, installing a bevel gear system involves preparation, cleaning and inspection, shaft alignment, bearing installation, gear meshing, housing assembly, lubrication, and thorough testing and adjustment. Following proper installation procedures and adhering to manufacturer guidelines are essential to achieve efficient power transmission, smooth operation, and the desired performance from the bevel gear system.
Can bevel gears be used in automotive applications?
Yes, bevel gears can be used in automotive applications due to their unique characteristics and ability to transmit power between intersecting shafts at different angles. Here’s a detailed explanation:
Bevel gears are commonly found in various automotive systems and components, offering several advantages for specific applications. Here are some key automotive applications where bevel gears are utilized:
- Differential: One of the primary applications of bevel gears in automotive systems is in the differential mechanism. The differential is responsible for distributing torque between the drive wheels while allowing them to rotate at different speeds, especially during cornering. Bevel gears, specifically hypoid gears, are used in the differential to transfer power from the driveshaft to the wheel axles at right angles. The compact size and high torque transmission capability of bevel gears make them suitable for this critical drivetrain component.
- Power Transfer: Bevel gears are utilized in automotive power transfer systems, such as transfer cases and drivelines. Transfer cases, commonly found in four-wheel drive (4WD) and all-wheel drive (AWD) vehicles, transfer power from the transmission to the front and rear axles. Bevel gears enable the necessary change in direction and torque transmission between the input and output shafts of the transfer case. Similarly, bevel gears can be used in drivelines to transfer power between differentials or between the transmission and the axles.
- Steering Systems: Bevel gears play a role in automotive steering systems, particularly in rack-and-pinion steering mechanisms. In these systems, bevel gears are used to convert the rotational motion of the steering wheel into the linear motion required for steering. Bevel gears help change the direction of motion, enabling the driver to control the vehicle’s steering angle. The compact size and precise motion transmission characteristics of bevel gears make them suitable for these steering applications.
- Auxiliary Systems: Bevel gears find application in various auxiliary automotive systems. For example, they can be used in engine timing systems to drive camshafts and synchronize valve operation. Bevel gears can also be employed in automotive differentials with limited-slip or locking capabilities, enhancing traction and vehicle stability in challenging road conditions. Additionally, they can be found in power seat adjusters, sunroof mechanisms, and other vehicle systems where torque transmission at different angles is required.
Bevel gears used in automotive applications are typically designed to withstand high loads, operate with minimal noise and vibration, and provide reliable power transmission. They are often manufactured from durable materials, such as alloy steels, and undergo heat treatment processes to enhance their strength and wear resistance.
It is important to note that the specific design and selection of bevel gears for automotive applications depend on factors such as torque requirements, space limitations, operating conditions, and cost considerations. Gear engineers and automotive manufacturers carefully consider these factors to ensure optimal performance, efficiency, and reliability in automotive systems.
In summary, bevel gears are extensively used in automotive applications, including differentials, power transfer systems, steering mechanisms, and auxiliary systems. Their ability to transmit power at varying angles, compact size, and robust construction make them well-suited for the demanding requirements of the automotive industry.
How do you calculate the gear ratio of a bevel gear?
Calculating the gear ratio of a bevel gear involves determining the ratio between the number of teeth on the driving gear (pinion) and the driven gear (crown gear). Here’s a detailed explanation of how to calculate the gear ratio of a bevel gear:
The gear ratio is determined by the relationship between the number of teeth on the pinion and the crown gear. The gear ratio is defined as the ratio of the number of teeth on the driven gear (crown gear) to the number of teeth on the driving gear (pinion). It can be calculated using the following formula:
Gear Ratio = Number of Teeth on Crown Gear / Number of Teeth on Pinion Gear
For example, let’s consider a bevel gear system with a crown gear that has 40 teeth and a pinion gear with 10 teeth. The gear ratio can be calculated as follows:
Gear Ratio = 40 / 10 = 4
In this example, the gear ratio is 4:1, which means that for every four revolutions of the driving gear (pinion), the driven gear (crown gear) completes one revolution.
It’s important to note that the gear ratio can also be expressed as a decimal or a percentage. For the example above, the gear ratio can be expressed as 4 or 400%.
Calculating the gear ratio is essential for understanding the speed relationship and torque transmission between the driving and driven gears in a bevel gear system. The gear ratio determines the relative rotational speed and torque amplification or reduction between the gears.
It’s worth mentioning that the gear ratio calculation assumes ideal geometries and does not consider factors such as backlash, efficiency losses, or any other system-specific considerations. In practical applications, it’s advisable to consider these factors and consult gear manufacturers or engineers for more accurate calculations and gear selection.
In summary, the gear ratio of a bevel gear is determined by dividing the number of teeth on the crown gear by the number of teeth on the pinion gear. The gear ratio defines the speed and torque relationship between the driving and driven gears in a bevel gear system.
editor by CX 2024-04-03