China Standard Industrial Cast Alloy Hard Gear Spiral Bevel Gear for Large Industry Machine gear ratio calculator

Product Description

We are a professional company in bulk material handling, transportation, storage, processing, accessory equipment design, integration and manufacturing. We can provide a complete set of solutions. Thank you for reading the information and welcome to purchase! Welcome to agent distribution!

Brief introduction of the company’s manufacturing capacity
The company’s headquarters, technology and sales are located in Lingang New Area of China (ZheJiang ) pilot free trade zone,The company’s manufacture base is located in Xihu (West Lake) Dis. county, ZHangZhoug Province, which is known as “the most beautiful county in China”. It is 65 kilometers away from HangZhou city and 60 kilometers away from Qiandao Lake. The transportation to Xihu (West Lake) Dis. county from other places is very convenient. No matter by railway, highway or waterway. The manufacture base has a total plant area of around 30000 square CHINAMFG and workshop is equipped with more than 300 sets of various advance manufacture equipment, including 20 sets of CNC precision vertical lathe MODEL: SMVTM12000×50/150, CNC vertical lathe MODEL:DVT8000×30/32, CNC horizontal lathe, MODEL: CK61315×125/32, CNC horizontal lathe MODEL:CK61200×80/32, CNC Grounding boring and milling machine MODEL:TJK6920,etc.Most of the parts are machined by using CNC machine equipment. Theis is a hot treatment CHINAMFG with size 10.5m×8m×8m. The manufacture base also equipped with lifting capacity of 25t, 50t, 100t, 200t overhead crane to handle heavy workpiece and assembly work.

Metalworking equipment

  Name of equipment Model number Quantity SCOPE of application
A  Lathes      
1 Vertical Lathe Numerical control 1 Φ 12000
2 Vertical Lathe Numerical control 1 Φ 8000
3 Vertical Lathe   1 Φ 1600
4 Vertical Lathe C5112A 1 Ф 1250
5 Horizontal Lathe Numerical control 1 CK61315×12×100T
6 Horizontal Lathe CW61200 1 Ф 2000×8000
7 Horizontal Lathe CW61160 1 Ф 1600×6500
8 Horizontal Lathe CW6180 2 Ф 800×3000
9 Horizontal Lathe CW61125 2 Ф 1250×5000
10 Horizontal Lathe (remodel) CW62500 2 Ф 2800×6000
11 Common Lathe CY6140 3 Ф 400×1000
12 Common Lathe  CA6140 3 Ф 400×1500
13 Common Lathe C620 2 Ф 400×1400
14 Common Lathe C616 1 Ф 320×1000
15 Common Lathe C650 1 Ф 650×2000
B Drilling machine      
1 Radial drilling machine Z3080 3 Ф 80×2500
2 Radial drilling machine Z3040 2 Ф 60×1600
3 Universal drilling machine ZW3725 3 Ф 25×880
C Planing machine      
1  Shaper B665 1 L650
2 Hydraulic Shaper B690 1 L900
3 Gantry Planer HD–16 1 L10000×B1600
D Milling Machine      
1 4 Coordinate Milling Machine Numerical control 1 2500×4000
2 Gantry milling machine Numerical contro 1 16mx5mx3m
3 Gantry milling machine Numerical contro 1 12mx4mx2.5m
4 Gantry milling and boring machine  Numerical contro 1 Φ 250 
5 Vertical Milling Machine XS5054 1 1600×400
6 Horizontal Milling Machine C62W 1 1250×320
7 Horizontal Milling Machine  X60 1 800×200
8 Gantry milling machine X2014J 1 L4000×B1400
9 Gantry milling machine X2571J 1 L3000×B1000
10 Floor end milling TX32-1 1 L1500×H800
E Grinding machine      
1 External Grinder M131W 1 Ф 300×1000
2 External Grinder M1432B 1 Ф 320×15000
3 Surface Grinder M7130 1 L 1000×300
4 Tool grinder M6571C 1 Ф 250
F Boring machine      
1 Floor-standing milling and boring machine TJK6920 1 X12000 × Y4500 × Z1000
2 Boring machine TSPX619 1 Ф 1000
3 Boring machine T616 1 Ф 800
4 Boring machine T611 1 Ф 800
G Slotted bed      
1 Slotted bed B5032 1 H320
H Other machine tools      
1 Gear hobbing machine Y3150 1 Ф 500  M=6
2 Hacksaw machine G7571 1 Ф 220

Products and services available
Material handling equipment

Storage equipment

Conveying equipment

Feeding equipment

Component of conveying system

Belt conveyor parts

Large and medium sized finishing parts

If you need above products, please contact us!

 
  

                                                                                                           ZheJiang Sunshine Industrial Technology Co. , Ltd. 
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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Customization
Hardness: Customization
Gear Position: Customization

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bevel gear

Are bevel gears suitable for high-torque applications?

Bevel gears can indeed be suitable for high-torque applications, depending on various factors such as the specific design, material selection, and proper application engineering. Here’s a detailed explanation:

Bevel gears are known for their ability to transmit power between intersecting shafts at different angles. They can handle significant torque loads and are commonly used in applications that require high-torque transmission. However, the suitability of bevel gears for high-torque applications depends on the following factors:

  • Design: The design of the bevel gears plays a crucial role in their ability to handle high torque. Factors such as tooth profile, size, and geometry impact the load-carrying capacity and torque transmission capability. Bevel gears with robust and optimized designs, including suitable tooth profiles and adequate tooth engagement, can effectively handle high-torque applications.
  • Material Selection: The choice of materials for bevel gears is critical in high-torque applications. Gears need to be made from materials with high strength, hardness, and wear resistance to withstand the forces and stresses involved in transmitting high torque. Common materials used for bevel gears include alloy steels, carburizing steels, and specialty alloys. Material selection should consider the specific torque requirements, operating conditions, and anticipated loads to ensure the gears can handle the desired torque levels.
  • Lubrication: Proper lubrication is essential for reducing friction, wear, and heat generation in high-torque bevel gear applications. Adequate lubrication helps maintain a lubricating film between the gear teeth, minimizing metal-to-metal contact and associated losses. The lubricant type, viscosity, and replenishment schedule should be selected based on the torque and operating conditions to ensure effective lubrication and minimize gear wear.
  • Gear Size and Ratio: The size of the bevel gears and the gear ratio can influence their torque-handling capability. Larger gears generally have greater tooth strength and load-carrying capacity, making them more suitable for high-torque applications. The gear ratio should also be considered to ensure it is appropriate for the desired torque transmission and to avoid excessive loads on the gears.
  • Operating Conditions: The operating conditions, including speed, temperature, and shock loads, must be taken into account when determining the suitability of bevel gears for high-torque applications. Higher speeds and extreme operating temperatures can affect the gear material properties, lubrication performance, and overall gear system efficiency. Proper cooling, temperature control, and gear protection measures should be implemented to maintain reliable performance under high-torque conditions.

By considering these factors and properly engineering the bevel gear system, it is possible to utilize bevel gears in high-torque applications effectively. However, it is crucial to consult with experienced engineers and perform thorough analysis and testing to ensure the gears can handle the specific torque requirements of the application.

bevel gear

Can bevel gears be used in both horizontal and vertical orientations?

Yes, bevel gears can be used in both horizontal and vertical orientations, although certain considerations should be taken into account for each orientation. Here’s a detailed explanation:

Bevel gears are versatile and can accommodate various shaft orientations, including horizontal and vertical arrangements. The suitability of bevel gears for a specific orientation depends on factors such as load distribution, lubrication, and potential effects of gravity. Here are some considerations for each orientation:

  • Horizontal Orientation: In horizontal applications, where the shafts are parallel to the ground, bevel gears can be used effectively. Proper lubrication is crucial to ensure adequate film formation and minimize friction and wear. Horizontal orientation typically allows for good load distribution among the gear teeth, promoting even wear and reducing the risk of localized stress concentrations. However, it is important to consider the effects of axial forces and thrust loads that may be present in the system and ensure that the gear design and bearings can handle these loads appropriately.
  • Vertical Orientation: When bevel gears are used in a vertical orientation, where the shafts are perpendicular to the ground, additional considerations come into play. Gravity can introduce new challenges, such as the potential for gear thrust loads, lubricant pooling, and inadequate load distribution. To address these challenges, steps can be taken, including incorporating thrust bearings or thrust plates to handle axial forces, optimizing gear design to ensure proper load sharing, and implementing suitable lubrication methods to prevent lubricant pooling and ensure consistent lubrication to all gear surfaces. Additionally, proper sealing measures may be necessary to prevent lubricant leakage in the vertical orientation.

Overall, by considering the specific requirements and challenges associated with each orientation, bevel gears can be successfully utilized in both horizontal and vertical arrangements. Careful attention to design, lubrication, load distribution, and thrust management can help ensure reliable and efficient operation in either orientation.

It is important to note that for certain extreme or specialized applications, additional considerations and modifications may be required to accommodate the specific demands of the gear system. Consulting with experienced engineers and considering application-specific factors will help determine the most suitable gear design and orientation for a given application.

bevel gear

What are the applications of a bevel gear?

A bevel gear finds applications in various industries and mechanical systems where changes in direction or speed of rotational motion are required. Here’s a detailed explanation of the applications of a bevel gear:

  • Automotive Industry: Bevel gears are widely used in the automotive industry, particularly in differentials. Differentials are responsible for distributing torque between the driving wheels of a vehicle, allowing them to rotate at different speeds when turning. Bevel gears in differentials transmit power from the engine to the wheels, enabling smooth cornering and improved traction.
  • Mechanical Power Transmission: Bevel gears are employed in mechanical power transmission systems to change the direction of rotational motion. They are used in applications such as power tools, machine tools, conveyors, and printing presses. By meshing with other bevel gears or with spur gears, they transmit torque and power efficiently from one shaft to another, accommodating changes in direction and speed.
  • Marine Propulsion Systems: Bevel gears are extensively used in marine propulsion systems, including boats and ships. They are commonly found in the propulsion shaft line, where they transmit torque from the engine to the propeller shaft, allowing the vessel to move through water. Bevel gears in marine applications are designed to withstand high loads, resist corrosion, and operate efficiently in harsh environments.
  • Aerospace Industry: Bevel gears are utilized in various aerospace applications. They are employed in aircraft landing gear systems, where they transmit torque from the hydraulic motor to extend or retract the landing gear. Bevel gears are also found in helicopter rotor systems, providing the necessary power transmission to rotate the rotor blades.
  • Railway Systems: Bevel gears play a crucial role in railway systems, particularly in locomotives and rolling stock. They are used in the transmission systems to transfer power from the engine to the wheels. Bevel gears ensure smooth and efficient power transfer, enabling the train to move forward or backward while negotiating curves on the track.
  • Industrial Machinery: Bevel gears are extensively employed in various industrial machinery, such as milling machines, lathes, and industrial robots. They facilitate changes in direction and speed of rotational motion, enabling precise positioning, accurate cutting, and smooth operation of the machinery.
  • Mining and Construction Equipment: Bevel gears are used in mining and construction equipment to transfer power and torque in heavy-duty applications. They are found in equipment such as excavators, bulldozers, and crushers, where they provide reliable power transmission in challenging environments.

These are just a few examples of the applications of bevel gears. Their ability to transmit power, change the direction of rotational motion, and accommodate intersecting shafts makes them versatile and suitable for a wide range of industries and mechanical systems.

In summary, bevel gears are extensively utilized in automotive differentials, mechanical power transmission systems, marine propulsion systems, aerospace applications, railway systems, industrial machinery, and mining and construction equipment. Their applications span across industries where changes in direction or speed of rotational motion are essential for efficient and reliable operation.

China Standard Industrial Cast Alloy Hard Gear Spiral Bevel Gear for Large Industry Machine gear ratio calculatorChina Standard Industrial Cast Alloy Hard Gear Spiral Bevel Gear for Large Industry Machine gear ratio calculator
editor by CX 2024-04-08